Advanced Maintenance Planning and Scheduling
Details
In an ever-increasing competitive industry like Manufacturing, Mining, Power and Utilities, and Oil & Gas, the maintenance division is typically required by management to increase asset and equipment uptime with minor breakdowns and lower cost. In this type of situation, the maintenance departments feel the lack of resources. Work orders keeps coming in, but not many get done.
Without proper planning and scheduling, maintenance is uncoordinated, costly, and ineffective, leaving the team to fail in meeting deadlines. These failures will cause constant problems for the Operations department, which will become increasingly reluctant to release equipment in the future. This can directly contribute to higher maintenance costs, inadequate maintenance execution, and rapidly deteriorating plant integrity.
Salvo Global’s 3-day course is designed to build advanced competency in maintenance planning and scheduling. The techniques that participants will learn in this course will allow for effective planning and scheduling of maintenance resources. The course covers all the fundamentals and advanced methods and applications that a suitably qualified professional would use in carrying out fully functional plant maintenance. In summary, the course provides a step-by-step practical guide to best practices of maintenance planning and scheduling that will essentially reduce maintenance costs and deliver maximum business benefits.
This training course is based on 35 years of real-life industrial experience of the trainer in maintenance planning and scheduling.
Top Learning Objectives:
- Protect and enhance values of your plant machinery with the advanced maintenance planning and scheduling best practices principles
- Learn the roles and duties of a maintenance planner and scheduler and creation of high-quality work orders
- Discover how to effectively integrate reliability-centered maintenance with maintenance planning and scheduling for achieving maximum machinery uptime and essential reduction of maintenance costs
- Master practical implementation of advanced maintenance planning and scheduling principles, Computerized Maintenance Management Systems (CMMS), and Enterprise Resource Planning Software
- Unlock the potential of your CMMS System and discuss what other software packages are available and asses their benefits
- Optimize the management of maintenance backlogs
- Utilize the latest condition-monitoring technologies
- Maximize profits with effective maintenance management and equipment life cycle control
- Eliminate risk and downtime caused by maintenance defects and failures with highly effective scheduled maintenance
Outline
Session 1: Ensuring that your Maintenance Planning and Scheduling Contributes to the Company's Profit to Achieve Business Outcomes
- Work Orders: Industrial Case Studies
- Estimation of the Standard Job Hours for Work Orders: Case Study
Session 2: Selecting Maintenance Types for Work Orders that Increases Reliability of Assets and Makes Cost-Effective Maintenance - Asset Operating Context: Industrial Case Studies
Session 3: Bridging the Gap between Asset Risks and Maintenance Planning to Ensure that Necessary Resources are Properly Allocated
- Fault Tree Analysis: Industrial Case Studies
- Event Tree Analysis: Industrial Case Studies - HAZOP: Industrial Case Studies
- Risk Based Maintenance: Industrial Case Stud - FMEA: Industrial Case Studies
- FMEA: Exercises
- FMECA: Industrial Case Study
Session 4: Best Practices of Planning and Scheduling During Plant Shutdowns and Overhauls
Session 5: Top Factors Ensuring that Shutdown Happens Efficiently, Without Essential Delays and Unexpected Costs and According to What Was Planned
Session 6: Planning Predictive Maintenance Using Condition Based Maintenance (CBM) Technologies
- Condition Based Maintenance: Nine Industrial Case Studies, Including Four Video Case Studies
Session 7: Improving Advanced Planning and Scheduling for your Management Process. Maintenance Software and the Main Planning/Scheduling Techniques
Session 8: Enterprise Resource Planning (ERP) Maximising ERP as a Tool to Reduce Costs and Improve Productivity, Quality and Control
Session 9: Planning Proactive Maintenance via Root Cause Analysis and Failure Assessment to Essentially Cut Unnecessary Maintenance Costs
- Planning Industrial Root Cause Analysis for Work Orders: 17 Industrial Case Studies
- Planning Failure Assessment for Work Orders: 9 Classical Steps
- Planning Failure Assessment for Maintenance: Industrial Case Studies
Session 10: The People Matter: Developing Sustainable Planning by your Team to Meet Future Needs of the Proactive Maintenance
Speaker/s
Your expert trainer has trained and consulted for different industries worldwide and has 35 years of real-life industrial experience in maintenance planning and scheduling holding key positions in major companies such as Rolls-Royce, SKF, Caterpillar, Dresser-Rand,
Shell and Severn Trent Water.
He has developed and delivered training programmes worldwide for power & utilities, oil & gas, and manufacturing, including courses on maintenance planning and scheduling, machinery failure analysis and prevention, reliability centred maintenance, condition
monitoring of machinery, risk assessment for production and operations, and problem solving and decision making.
He is also the author of over 200 publications (including 17 patents, 4 books and 2 book chapters) in the areas of maintenance, condition monitoring of complex mechanical systems and root cause analysis. Due to his many contributions, Prof. Gelman has received
many awards such as the Oxford OBN Award (2014), the Rolls-Royce Innovation Award (2011), and the William Sweet Smith Prize from the Institution of Mechanical Engineers (2010).